117 Wheelbarrow + Jig Plans
Plus Bonus – Bandsaw Circle Jig Included
This wheelbarrow is a fun practical project that will offer a few challenges to build. In order to make the front wheel for the wheelbarrow you will need to cut nicely rounded circles.
To help you accomplish the perfect circles I have included a circle cutting jig for use with your bandsaw. No bandsaw –no problem cut out the circle with a jigsaw and fair a smooth circle. I used 2 pieces of ¾” plywood laminated together to make-up my wheel material, however any material that is 1 ½” thick will do the trick.
The cut-outs in the wheel look great but are totally optional and serve no purpose other than to make your conversation piece look cool. I just drilled holes and cut away the bulk of the material and then routed them smooth with the use of a MDF template and a flush trim bit. The side frames and the leg extensions of the project are 1 ½” thick for strength. I used spruce / fir to keep the costs down. If you want to make the Cadillac version you could use and 8/4 hardwood such as oak. I have provided a template which you can enlarge to a 1:1 to make it easier to match the curves. The actual shape of the curves is not crucial as long there is a flat area to secure the barrow portion to the side frames. The box of the wheelbarrow is assembled with a version of a lap joint. The trickiest part is getting the correct angles when cutting your locking slats, but every project needs a test to keep you on your game. Overall the wheelbarrow is a simple yet useful project with a minimum number of components and a few challenges along the way.
Have Fun! Bruce
If you are interested in ONLY the circle jig (Plan #30) you may purchase it HERE